Heavy Duty JIG System

Meet our reinforced Heavy Duty JIG, a modular JIG System, designed for larger and heavier reinforcement cage fabrication.

Examples:

Modular Platform

The SKEW Engineers can customize and enhance this JIG platform for your heavier reinforcement meshes. We can include splice areas, double bar gripping locations and supports for couplers, inserts etc.

With a maximum load capacity of +500kg/m2, this JIG System is ideal for heavy bars ranging from diameter 10 to 40mm.

Standard with a 50mm stirrup / rebar spacing

Example JIG:

  • 7.2 x 3.0m Working area
  • 15cm working height
  • 4 Rows of teeth for rebar diameter 20-32 @50mm spacings.
  • Additional 2 support profiles
  • 1.4m Backing
  • Expandable with 1.8m sections
Contact us for your project

Fast JIG build-up: within a single day

Constructed from 1.8-meter modular sections, the system is designed for a fast and efficient setup. For example, a 60-meter JIG system can be assembled by just two workers in a single day. This rapid construction means that once your floor space is ready, you can start manufacturing the very next day.

The JIG system is highly adaptable, allowing you to easily adjust it to accommodate variations in reinforcement throughout a project. It also provides the flexibility to quickly change over the JIG for any last-minute design revisions.

Work Safe, Work Smart

Stable Working Platform: Provides a secure and stable environment for handling heavy materials, reducing the risk of accidents and injuries associated with manual rebar assembly.

Reduced Physical Strain: The JIG supports the weight of the rebar during assembly, reducing physical strain and fatigue on workers and minimizing the risk of back injuries.

Proven: A homemade rebar jig can be safe if designed, built, and used correctly, but it inherently carries more risk than a professionally engineered JIG system like the SKEW JIG System

“Although we ordered the SKEW JIGs specifically for the quality control and process efficiency, the jigs have been fantastic from a safety perspective. SKEW designed and manufactured the jigs to cater of various lengths, widths, and reinforcement cage weights, they provide a solid robust base which eliminates any risk of overturning”. – Mark Booth, Health and Safety Advisor

Assembly Application Examples:

Contact our engineers for your project
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Let's design your reinforcement assembly workbench

Reach out to SKEW

Florijnweg 7
6883 JN Velp
+31 (0)571 260 115
info@skew.nl

Contact

Frequently asked questions

  • What makes the SKEW JIG SYSTEM fast?

    The SKEW JIG SYSTEM allows workers to position the reinforcement in exactly the right position, before fixing. The reinforcement is continuously held in place, making the entire assembly process more convenient and therefore faster. Thanks to the integrated markings, less time is spent on measurements, checks and repetitions. The standardized working method also ensures seamless teamwork.

  • Is the SKEW JIG SYSTEM available in my country?

    SKEW can supply worldwide. Our JIG Systems are flat packed, compact and light weight for international transport. We work with several transport agents for transport and your importing procedure.

  • How does the pricing work?

    Each JIG part has a price. The overall JIG System price is a total all components included. SKEW offers tailored Systems, packages, add-ons, extensions and loose components.

  • What is the grip spacing and the rebar diameter range?

    Standard, we have a spacing @25mm or 1 inch, suitable for diameter range 8-20mm (#2-#6). But SKEW offers alternative spacings (20, 50mm) or grips for smaller (6-8mm) and larger (up to 40mm) reinforcement diameters. Our sales team will assist on including the best grips for your projects.

  • What can I assemble on the SKEW JIG SYSTEM

    Our products allow for endless configurations of JIG systems so that a JIG solution can be customized for your needs. SKEW engineers can match your drawings with the SKEW JIG Systems library to provide the most suitable workbench for your products or project.